Turnkey Factory Setup & Consulting

Project Management and Consulting

From feasibility to commissioning, from staffing to integrated management systems turnkey factory installation and OHS consulting services. We are with you in every sector with 25+ years of mechanical engineering experience.

25+
Years of Experience
50+
Completed Projects
15+
Different Sectors
100%
Customer Satisfaction

Factory Setup Experience

Sectors where our founding partner has hands-on installation, operation and management experience

Gypsum Production Facilities

Powder gypsum production plant and gypsum board factory installation experience

  • Powder gypsum production lines
  • Gypsum board (plasterboard) facilities
  • Drying and grinding systems

Feed Production Facilities

Fish feed, poultry feed, cattle/sheep feed production facilities

  • Aquaculture sector - Fish feed
  • Poultry feed facilities
  • Cattle/sheep feed factories

Industrial Printing Facility

5000 m² enclosed area printing facility installation - Ege Ofset Manisa

  • Machine transport and installation
  • Quality management system
  • OHS process management

Aquaculture & Fish Farm

Cage and pond systems fish farming facilities - International consulting project

  • Production cage assembly
  • Feeding systems installation
  • Hatchery and packing facility

Extruder & Pet Food Facilities

Cat, dog food and special feed production lines

  • Extruder systems
  • Pet food production lines
  • Special formulation facilities

FullFat Facilities

Oilseed processing and FullFat soybean facilities

  • Oilseed processing
  • FullFat soybean production
  • Protein concentrate facilities

Fish Processing Facilities

Fish processing, filleting and packaging facilities

  • Filleting lines
  • Cooling and freezing
  • Packaging systems

Livestock Facilities

Egg farms, dairy production farms and integrated facilities

  • Egg farms
  • Dairy production facilities
  • Integrated livestock

Auxiliary Facilities

Infrastructure and support systems required for all production facilities

  • Transformer & Generator
  • Steam & Compressor
  • Water treatment & Cooling

Do you want to build a factory in any sector? From solar panel production to chemical plants, we have the capacity to design and build turnkey installations in every field.

Project Management Phases

From idea to production, from zero to turnkey

1

Preliminary Meeting & Analysis

Needs analysis, capacity determination, investment priorities

2

Feasibility Study

Cost analysis, ROI calculation, market research

3

Project Design

Technical drawings, 3D modeling, flow diagrams

4

Equipment Procurement

Domestic/foreign machinery, equipment and installation procurement

5

Construction Process

Concrete/steel structure, building construction, infrastructure

6

Assembly & Installation

Machine placement, installation laying, electrical lines

7

Commissioning

Testing, optimization, capacity increase

8

Training & Handover

Personnel training, documentation, warranty

Installation & Infrastructure Systems

All types of industrial installation

Electrical & Electronic Lines
Compressed Air Installation
Water Installation
Gas Installation
Steam Installation
Generator & Transformer
Cooling Systems
Ventilation (HVAC)
Fire Suppression
Wastewater Treatment

Integrated Facility Management

We don't just build buildings and machines, we set up all the systems of the business. Including staffing, training, quality systems, OHS structuring and documentation of all processes fully integrated solution we offer.

Staffing and organizational structure
Occupational Health and Safety team setup
Integrated Management Systems (ISO 9001, 14001, 45001)
Laboratory setup and accreditation
Quality control systems
Production planning and control
Goods acceptance and shipping processes
Maintenance and repair systems
Documentation and procedures
Training programs

Why Us?

  • End-to-End Solution:All project management from a single point
  • Field Experience:Team that has been personally involved in installation
  • Engineering Expertise:Mechanical engineering background team
  • Digital Integration:Software and automation expertise

Industrial Facility Installation Scope

Planning, procurement and commissioning of all systems in greenfield factory installation

Main Production Lines

  • Crushing/grinding lines
  • Furnace and calcination
  • Packaging systems
  • Conveyor lines
  • Silo systems

Auxiliary Facilities

  • Compressor station
  • Cooling towers
  • Steam boilers
  • Wastewater treatment
  • Water tank and pumps

Energy Systems

  • Transformer center
  • Generator groups
  • UPS systems
  • SPP (Solar Power Plant)
  • Energy monitoring room

Control & Automation

  • SCADA center
  • PLC panels
  • MCC panels
  • Sensor infrastructure
  • Alarm systems

Logistics & Storage

  • Raw material warehouses
  • Finished goods warehouses
  • Loading ramps
  • Weighbridge systems
  • Forklift charging stations

Administrative & Social

  • Administrative building
  • Cafeteria
  • Locker rooms
  • Infirmary
  • Training hall
Industry 4.0

Digital Systems Integration

Selection, installation and integration of ERP, MES, CMMS and all enterprise software

ERP
Enterprise Resource Planning
ProcurementInventoryFinancee-Transformation
MES
Manufacturing Execution System
Line trackingLot trackingWaste analysisWork orders
CMMS
Maintenance Management System
Fault loggingPlanned maintenanceSpare partsIoT integration
QMS
Quality Management System
Sample loggingAnalysis resultsQuality deviationCertification
EHS
OHS & Environment Management
Risk assessmentEmergencyPPE trackingWaste tracking
HCM
Human Resources
Personnel fileShift planningPayrollTraining management
CRM
Customer Relations
Customer DBQuote preparationComplaint managementAfter-sales
BI
Business Intelligence
KPI trackingDashboardDecision supportTrend analysis

Environmental Compliance & Sustainability

EIA (Environmental Impact Assessment) report
ISO 14001 Environmental Management System
ISO 50001 Energy Management
Carbon footprint reporting (ISO 14064)
EU Green Deal (CBAM) compliance
Dust and emission control (CEMS)
Wastewater treatment plant
Solid/hazardous waste management
Biodiversity protection plans
EPD (Environmental Product Declaration)

Risk Management

Operational
Equipment failuresProduction shutdownsQuality deviations
Energy
Grid outageFuel price increaseSPP system failure
Supply Chain
Supplier delayPort strikesTransportation cost
Financial
Exchange rate volatilityRaw material price fluctuationInterest rate increase
Workforce
Personnel turnoverWork accidentsShift incompatibility

Supply Chain Management

Dual sourcing strategy
Alternative supplier pool
Critical spare parts stock
Long-term price fixing agreements
Domestic-foreign supply balance
Logistics partner contracts
WMS integration
Container/railway logistics

Sectors We Serve

We have the capacity to build factories in any sector

Gypsum & Building Materials
Feed & Agriculture
Pet Food & Animal Nutrition
Aquaculture & Fisheries
Livestock & Dairy
Food Processing & Packaging
Oilseed Processing
Chemicals & Paint
Solar Panel & Energy
Plastics & Rubber
Metal & Machinery
Textile
Pharmaceuticals & Cosmetics
Electronics
Packaging
Glass & Ceramics

Let's Talk About Your Project

Do you want to build a new factory? Do you want to optimize your existing facility? Do you want to digitize your OHS processes? Contact us to meet with our experienced team.